Onsite crankshaft grinding and crankshaft polishing services are gaining worldwide recognition as efficient and cost-effective solutions for crankshaft repair and maintenance.
These services offer several significant advantages:
i) Eliminates the need to remove the crankshaft from the block.
ii) Reduced downtime.
iii) Lower repair cost.
iv) Maintains engine alignment, as the crankshaft is not removed from the block.
v) Can be performed worldwide at the customer’s location.
RA Power Solutions has developed, designed, and manufactured onsite crankshaft grinding and onsite crankshaft polishing machines in technical association with a leading company based in Italy. The construction of the machine and the metallurgical properties of each component result in the crankshaft grinding machine achieving high precision and accuracy during the grinding and polishing process.
Capabilities of Crankshaft Grinding and Polishing Machines
The crankshaft grinding and crankshaft polishing machines have the capability to deliver the following:
a) Control of ovality and taper
b) Achievement of surface finish requirements
c) Compliance with OEM specifications
Applications
(i) Marine diesel engines
(ii) Power generation engines
(iii) Compressors
(iv) Cement plants
(v) Steel mills
(vi) Mining equipment
Common Crankshaft Defects Repaired
(i) Journal scoring
(ii) Ovality
(iii) Taper wear
(iv) Bearing seizure damage
(v) Surface cracks (after suitable inspection)
(vi) Corrosion and pitting
Step-by-Step Grinding Process
(a) Initial inspection
(b) Dimensional measurement
(c) Alignment verification
(d) Machine setup on crankshaft
(e) Grinding operation
(f) Polishing and finishing
(g) Final dimensional inspection
(h) Bearing clearance verification
The grinding and polishing machine is easy to operate, and training is provided to the buyer’s engineers either at their premises or at the RA Power Training School based in New Delhi.
We have been regularly providing our services in Russia, Vietnam, Turkey, Germany, France, South Africa, Spain, Poland, Morocco, Ukraine, Peru, Ghana, Mozambique, Nepal, Malawi, Romania, Kazakhstan, Chad, Ecuador, Senegal, Netherlands, Cambodia, Zimbabwe, Guinea, Tunisia, Bolivia, Belgium, Jordan, Cuba, Sweden, etc.
For more details, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.
